Turnkey Brewery Solution and the Brewery Fabrication and Installation

Turnkey Breweries

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After years of development, ZYB improved its higher skill with turnkey brewery solution and the brewery fabrication&installation from greenland. The overall design fits the requirement of brewing process requirement from each client, and combined with different special requirement.The production is fulfilled under higher quality instrument and superb workmanship, which guarantee the whole production process is following the exact customized requst from clients. We insist on the strict quality and management control, this is basic for making a stable brewery system.

We have the professional engineering team, which guarantee that we can supply reliable quality and working condition based on fixed terms and timeline. And our master brewers can be with professional commissioning while the final stage of installation, till the whole project fit the expection of each clients. Meanwhile for all the clients who make professional micro breweries, we also focus on the balance between brewing request and energy consumption. Based on good warranty on brewing process, we find the best saving on gas, electricity and water etc. Also we lower the frequency of the system maintaining and cost on this, to make sure all clients have the best cost-effective situation. This is the key and always the right way to make a real craft brewery, we believe after years of development on craft market, the medium size craft brewery will be another and totally new tread.

Basic Info:

Capacity per brew: 10HL-100HL/brew Or 10BBL-100BBL/Brew

Efficiency: Max 8-10 brews/day, Brewhouse efficiency: 90-95%

Normal brewhouse configuration: Three, four, five vessels

Automation：Semi automatic or fully automation

Features:

Higher wort wort extract

Lower energy cost and material consumption

Auto temp control for water, steam, wort, beer flow etc.

Well designed steam system to increase heating efficiency and lower energy lost

More reasonable piping construction to avoid the wort aeration problem and decrease the material lost

Internal heater for separate kettle, working with cylinder and bottom jacket for better boiling effect.

Adjust cooker for using other ingredients like rice, corn etc. Separate buffer tank for increasing brewing efficiency.

Possible to make boiling process under pressure, especially for brewery at higher altitude.

Possible catwalks on top, or with manifold or piping corridor

Cooling unit for current use and well prepared for future expanding

Automation system with curve indication and production record printing, with recipe storage function, clients can create new recipe as the exact production requirement.

Fresh yeast supply or fixed yeast propagation unit

Whole package line well planned.

Configuration:

Grain handling: whole grain handling unit including mill, malt transfer, silo, hopper etc

Brewhouse: Three, four or five vessels, the whole brewhouse unit, optional rice cooker

Cellar: Fermenter, storage tank and BBTs, for fermentation of different kinds of beer, all assembled and isolated, With cat walks or manifold.

Cooling: Chiller connected with glycol tank for cooling, Ice water tank and plat cooler for wort cooling

CIP: Fixed CIP station

Filtration: Diatomite filtration, membrane filter, Plate frame filtration unit etc.

Compressed air unit and N2 generator, all piping line connected with system

Yeast: Yeast storage tanks or Yeast propagation system

Optional:

Bottling line range from 1000-3000bph for different bottles or bigger capacity

Additional hops dosing unit

Yeast assimilation system

CO2 recovery system

Fully automatic system possible, with “Brewmaxx” software from Proleit